Fuel Tank Replacement Kit
Installation
45494KIT & 45495KIT
For Derby Colts & Stallions
Instructions
WARNING
Before beginning any service work turn off the
PTO, set the parking brake, turn off the ignition,
and disconnect the spark plug wire(s).
REMOVAL
INSTALLATION
1. Remove the bumper from the machine. Save the
hardware.
1. Install the iso mounts in the front inserts of the new
tank.
2. Remove the cross bar and mounts from the fuel
tanks. Save the hardware.
2. Install the new tank mount bracket onto the existing
tank mount plate and secure with the supplied hard-
ware. See Figure 1 below for mount and hardware
orientation. Make sure to use to holes to mount the
bracket.
3. Remove the fuel supply hose from the bottom of the
fuel tank and drain all remaining fuel into a suitable
container.
3. Install the fuel tank onto the machine and secure
with all of the saved hardware.
WARNING
4. Reconnect the fuel supply hose to the new fitting on
the inside surface of the tank and secure with the
saved hose clamp. Secure the fuel supply hose to
the frame rail, making sure not to contact the pump
cooling fan.
Gasoline is highly flammable and must be
handled with care. Do not allow open flame,
smoking or matches in the area.
4. Remove the fuel tank from the machine and save all
of the hardware. Discard the fuel tank and the rub-
ber grommets.
5. Reinstall the cross bar and mounts onto the new
tank and secure with the saved hardware.
5. Cut the tie wraps that fasten the fuel supply hose to
the frame rail.
6. Reinstall the bumper and secure with the saved
hardware.
6. Cut 10” (25,4cm) from the fuel supply hose and wire
loom covering. Route on the inside of the frame rail.
C
D
A
B
H
E
G
F
Figure 1. Fuel Tank Installation
A. 3/8” x 1-1/4” Bolts
B. 3/8” SAE Washers
C. Tank Mount Bracket
D. Tank Mount Plate
E. 3/8” Fender Washers
F. 3/8” Nylon Lock Nuts
G. 5/16” x 1-1/4” Bolts
H. 5/16” SAE Washers
48714
Rev. 03/2003
TP 200-7125-00-SK-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
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